For manufacturers requiring robust, high-capacity hat channel production, Ironstar’s heavy-duty hat roll forming machines set the industry benchmark. Built to handle thick-gauge metals and high-strength alloys, these machines deliver unparalleled performance in aerospace, shipbuilding, and industrial infrastructure projects.
Engineered for Tough Materials
Our machines utilize reinforced roller dies and dual-motor drives to form profiles up to 6 mm thick without compromising speed or accuracy. Anti-deflection frames and hydraulic coil decoilers ensure stable processing of heavy coils, even under continuous operation.
Streamlined Workflow Integration
Ironstar’s systems support automated stacking, robotic packaging, and inline powder coating, enabling end-to-end production with minimal manual intervention. Quick-adjust mechanisms allow profile changes in under 15 minutes, maximizing uptime.
Sustainability-Driven Design
With energy recovery systems and recyclable component designs, our hat roll forming machines reduce waste and power consumption by up to 25%. Trust Ironstar to combine cutting-edge engineering with eco-friendly practices for your most demanding projects.