Investing in a double deck roll forming machine from Ironstar isn’t just about purchasing equipment – it’s about acquiring a strategic asset designed to accelerate your ROI. By enabling dual-profile production, our machines reduce per-unit costs by up to 40%, offering a compelling value proposition for high-mix, high-volume manufacturers.
Adaptable Configurations for Unique Workflows
No two production lines are identical. Ironstar collaborates closely with clients to customize double deck roll forming machines based on material type (galvanized steel, aluminum, etc.), profile complexity, and output targets. Options include variable-speed drives, laser-guided measurement systems, and automatic lubrication to minimize wear.
Reduced Waste, Enhanced Sustainability
Precision servo motors and closed-loop feedback systems ensure material utilization rates exceed 98%, significantly reducing scrap. For eco-conscious manufacturers, our energy-efficient drives and recyclable component designs align with sustainability goals.
Global Support, Local Expertise
From installation to operator training, Ironstar’s team provides end-to-end support. Clients in over 30 countries rely on our spare parts network and remote diagnostics to minimize operational disruptions.
Case Study: Automotive Component Manufacturer
A European client increased annual output by 220% after replacing six single-level machines with three Ironstar double deck roll forming machines, slashing energy and maintenance costs by 35%.